Key Component Features & Material Engineering

1. Rugged Enclosure (ADC12 Die-Cast Aluminum)

The housing is constructed from heavy-duty ADC12 die-cast aluminum, treated with artificial aging and shot-blasting processes. It features an advanced thermo-sprayed powder coating with a thickness greater than 0.2 mm. This durable shell easily withstands continuous temperatures above 150°C without degradation or peeling under severe outdoor processing environments.

2. Heavy-Duty Motor with 1.5x Torque Safety Reserve

To handle erratic pipeline loads caused by fluid viscosity or high-pressure loops, OMKEE engines the OMK-160C motor with a 1.3x to 1.5x torque safety reserve. Crucial parameters—such as motor temperature rise curves, rotational inertia, and insulation strength—are strictly tested. This design ensures the actuator can handle frequent start-stop cycles, even under full or overloaded conditions.

3. Spline Joint and Forged Worm Gear Drive

The inner copper worm wheel is forged from a high-performance aluminum bronze alloy, paired with a 40Cr alloy steel worm shaft that has undergone thermal tempering and black-oxide anti-rust plating.

Instead of fragile one-piece structures that snap under sudden rotational shocks, the OMK-160C relies on a high-strength spline connection to lock the output shaft and the worm gear together. This setup spreads heavy mechanical torque evenly across the joint, protecting the assembly from stress failure at the shaft neck.

4. Precision Gearbox & Low-Noise P6 Bearings

• Premium Reduction Gears: All reduction gears are precision-cut from high-grade quenched and tempered steel, yielding high fatigue resistance, minimal wear, and low operating noise. The reduction box uses cast ADC12 aluminum for stabilized power transmission.

• P6-Class Bearings: Both ends of the gear units are supported by P6-grade deep-groove ball bearings built to the strict EMQ (ZV2) standard. This controls internal vibration and resists sudden load shocks by focusing on optimal raceway surface roughness, ring roundness, and correct retainer design.

• Lubrication & Seals: Features imported premium Mobil grease and authentic twin-lipped skeleton TC oil seals from the German brand Oubaisi to prevent any grease leakage.

5. Intuitive External Stroke Limits

The OMK-160C uses a proprietary stroke adjustment mechanism. Field technicians can adjust the open and close limits directly using the external top adjusting shaft, making commissioning fast, safe, and precise without needing to open the primary housing.

Overall Dimensions and Performance Parameters

	OMK-100/160/250
	Parameter\Performance	OMK-100 (AC110V)	OMK-100 (AC220V)	OMK-100 (AC380V)	OMK-160 (AC110V)	OMK-160 (AC220V)	OMK-160 (AC380V)	OMK-250 (AC110V)	OMK-250 (AC220V)	OMK-250 (AC380V)
	Motor Power	120W	120W	90W	140W	140W	100W	140W	140W	100W
	Rated Current	1.93A	0.94A	0.44A	1.75A	0.96A	0.46A	1.75A	0.98A	0.48A
	Standard Time/Torque	30S/1000Nm	30S/1000Nm	30S/1000Nm	45S/1600Nm	45S/1600Nm	45S/1600Nm	75S/2500Nm	75S/2500Nm	75S/2500Nm
	Optional Time / Torque	15S/500NM	15S/500NM	15S/500NM	-	-	-	-	-	-
	Turning Angle	0~90° Adjustable	0~90° Adjustable	0~90° Adjustable	0~90° Adjustable	0~90° Adjustable	0~90° Adjustable	0~90° Adjustable	0~90° Adjustable	0~90° Adjustable
	Total Weight (kg)	17.0	17.0	17.0	18.0	18.0	18.0	18.0	18.0	18.0
	Cold Insulation Resistance (MΩ)	AC110V/220V/380V: 100 MΩ/500VDC
	Voltage-Withstand Class	AC110V/220V: 1500VAC one minute, AC380V: 1800VAC one minute
	Protection Class	Ip67
	Installation Angle	360° at any angle
	Electric Interface	One G1/2 Water-proof Cable Connector (For types with 4-20mA DC, etc. control signals, add one more)
	Ambient Temperature (℃)	-30℃~+60℃
	Type of Control Circuit	Type A:Ordinal switch type; Type B:Passive signal feedback type; Type C:Resistance signal feedback type; Type D:Resistance signal and passive signal feedback type; Type E: Adjusting type; Type F: With position transmitter; Type G: DC current control type; Type H: AC 380V power control type
	Options of other function	★ Stainless steel support, coupling ★Direct installation board, coupling (ISO5211 Standard) ★Over torque protector ★Heater for eliminating moisture

Global Compliance and Applications

The OMK-160C complies fully with the JB/T8219-1999 manufacturing standard for industrial electric actuators, officially certified under test report No. C16040-WT by the Shanghai Institute of Process Automation Instrumentation. Furthermore, OMKEE manufacturing plants maintain verified compliance with ISO 9001:2008 and the European Union CE Certification, making this product completely ready for direct export into world markets.

Target Applications:

• Heavy Processing: Petroleum refineries, aggressive chemical processing, steel manufacturing mills, ironworks, metallurgy, and paper mills.

• Energy Systems: Thermal power plants (steam turbine speed control loops) and hydro-generation stations.

• Infrastructure: Municipal water treatment plants, automated sewage networks, marine shipbuilding, and large-scale power irrigation networks.

• Light Industrial: Food processing lines, pharmaceutical cleanrooms, and automated HVAC/Building Automation Systems (BAS).