Key Component Features & Material Engineering

1. Rugged Enclosure (ADC12 Die-Cast Aluminum)

The housing is constructed from heavy-duty ADC12 die-cast aluminum, treated with artificial aging and shot-blasting processes. It features an advanced thermo-sprayed powder coating with a thickness greater than 0.2 mm. This durable shell easily withstands continuous temperatures above 150°C without degradation or peeling.

2. High-Torque Motor with Heavy Safety Margin

To manage sudden load spikes from pipeline pressure or thick fluids, OMKEE engineers the OMK-100F motor with a 1.3x to 1.5x torque safety reserve. Crucial factors like motor temperature rise curves, rotational inertia, and insulation wear are strictly optimized. This guarantees dependable, frequent start-stop performance even under full or overloaded conditions.

3. Spline Connection & Forged Bronze Worm Gear

The inner copper worm wheel is forged from a high-wear aluminum bronze alloy, matched with a 40Cr alloy steel worm shaft that has undergone thermal tempering and black-oxide anti-rust plating.

Instead of weak one-piece shafts that shear under intense torque stress, the OMK-100F links the output shaft and worm gear using a heavy-duty spline connection. This choice spreads mechanical forces evenly across the drive joint.

4. Precision Gearbox & P6-Class Bearings

• Premium Reduction Gears: Cut entirely from high-grade quenched and tempered steel, the gear train delivers exceptional wear resistance, high fatigue strength, and low noise. The reduction gearbox housing uses cast ADC12 aluminum for stabilized power transmission.

• P6 Deep-Groove Bearings: Both ends of the gear units are held firmly by P6-grade deep-groove ball bearings built to the strict EMQ (ZV2) standard. This controls internal vibration and resists sudden load shocks by focusing on optimal raceway surface roughness, ring roundness, and correct retainer design.

• Seals & Lubrication: Every unit is filled with imported high-performance Mobil grease and protected by dual-lipped skeleton TC oil seals from the German brand Oubaisi to guarantee a zero-leak system.

5. Quick External Stroke Calibration

The OMK-100F features an intuitive stroke limit device. Field technicians can quickly calibrate the exact open and close points via an external top adjusting shaft, making commissioning faster, simpler, and highly precise without dismantling the shell.

Design, Machining, and Quality Assurance Protocols

The OMK-100F follows a closed-loop engineering process to ensure reliable performance for global buyers:

• UG Software Simulation: Experienced engineers design each part in 2D and 3D. Fits and stress points are verified via UG (Unigraphics) software simulation before die-cast molds are built.

• 4-Axis Machining Centers: Fine metal cutting is executed on imported, high-precision 4-axis CNC machining centers equipped with rapid pneumatic clamps. Finished parts pass a Coordinate Measuring Machine (CMM) check to ensure all dimensions meet strict engineering tolerances.

• Factory Acceptance Testing (FAT): Before leaving the facility, 100% of production units must pass a mandatory multi-stage inspection sequence.

Overall Dimensions and Performance Parameters

	OMK-100/160/250
	Parameter\Performance	OMK-100 (AC110V)	OMK-100 (AC220V)	OMK-100 (AC380V)	OMK-160 (AC110V)	OMK-160 (AC220V)	OMK-160 (AC380V)	OMK-250 (AC110V)	OMK-250 (AC220V)	OMK-250 (AC380V)
	Motor Power	120W	120W	90W	140W	140W	100W	140W	140W	100W
	Rated Current	1.93A	0.94A	0.44A	1.75A	0.96A	0.46A	1.75A	0.98A	0.48A
	Standard Time/Torque	30S/1000Nm	30S/1000Nm	30S/1000Nm	45S/1600Nm	45S/1600Nm	45S/1600Nm	75S/2500Nm	75S/2500Nm	75S/2500Nm
	Optional Time / Torque	15S/500NM	15S/500NM	15S/500NM	-	-	-	-	-	-
	Turning Angle	0~90° Adjustable	0~90° Adjustable	0~90° Adjustable	0~90° Adjustable	0~90° Adjustable	0~90° Adjustable	0~90° Adjustable	0~90° Adjustable	0~90° Adjustable
	Total Weight (kg)	17.0	17.0	17.0	18.0	18.0	18.0	18.0	18.0	18.0
	Cold Insulation Resistance (MΩ)	AC110V/220V/380V: 100 MΩ/500VDC
	Voltage-Withstand Class	AC110V/220V: 1500VAC one minute, AC380V: 1800VAC one minute
	Protection Class	Ip67
	Installation Angle	360° at any angle
	Electric Interface	One G1/2 Water-proof Cable Connector (For types with 4-20mA DC, etc. control signals, add one more)
	Ambient Temperature (℃)	-30℃~+60℃
	Type of Control Circuit	Type A:Ordinal switch type; Type B:Passive signal feedback type; Type C:Resistance signal feedback type; Type D:Resistance signal and passive signal feedback type; Type E: Adjusting type; Type F: With position transmitter; Type G: DC current control type; Type H: AC 380V power control type
	Options of other function	★ Stainless steel support, coupling ★Direct installation board, coupling (ISO5211 Standard) ★Over torque protector ★Heater for eliminating moisture

Global Compliance and Applications

The OMK-100F complies fully with the JB/T8219-1999 manufacturing standard for industrial electric actuators, certified under test report No. C16040-WT by the Shanghai Institute of Process Automation Instrumentation. Furthermore, OMKEE facilities maintain verified compliance with ISO 9001:2008 and the European Union CE Certification, ensuring product quality fits global B2B procurement standards perfectly.

Target Applications:

• Heavy Processing: Petroleum refineries, aggressive chemical processing, steel manufacturing mills, metallurgy, and paper mills.

• Energy Systems: Thermal power plants (steam turbine speed control loops) and hydro-generation stations.

• Infrastructure: Municipal water treatment, automated sewage networks, marine shipbuilding, and large-scale power irrigation networks.

• Light Industrial: Food and beverage processing, pharmaceutical cleanrooms, and automated HVAC/Building Automation Systems (BAS).