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Performance
Parameters Type Power |
OMK-EX10 | ||||
| DC24V | AC110V | AC24V | AC380V | AC220V | ||
| Motor Power | 25W | 25W | 25W | 15W | 25W | |
| Rated Current | 2.03A | 0.57A | 2.12A | 0.10A | 0.32A | |
| Optional Time / Torque | 30S/100NM | |||||
| Turning Angle | 15S/50NM 20S/70NM | 60S/100NM | ||||
| Total Weight (kg) | 0~360 Adjustable | |||||
| Cold Insulation Resistance(M Ω) | 5.5 | |||||
| Voltage-Withstand Class | AC110V/220V/380V : 100MΩ/500VDC | |||||
| Protection Class | AC110V/220V : 1500VAC one minute, AC380V : 1800VAC one minute | |||||
| Explosive proof grade | IP67 | |||||
| Installation Angle | ExdIIBT4 Gb | |||||
| Electric Interface | One G1/2 Water-proof Cable Connector (For types with 4-20mA DC, etc. control signals, add one more) | |||||
| Ambient Temperature (℃) | -30℃ ~ +60℃ | |||||
| Type of Control Circuit | One G1/2 Water-proof Cable Connector(For types with 4-20mA DC, etc. control
signals, add one more) |
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| Options of other function | Type A:Ordinal switch type; Type B:Passive signal feedback type; Type C:Resistance signal feedback type:Type D: Resistance signal and passivesignal feedback type: Type E:Adjusting type: Type F: With positiontransmitter; Type G: DC current control type: Type H: AC 380V power control type | |||||
| Options of other function | ||||||
Brand: Omkee (Wuhan, China)
Product Overview
The OMK-Ex10G is a specialized DC-powered explosion-proof quarter-turn electric actuator engineered by Omkee. Optimized for secure low-voltage industrial grids, it operates on a DC24V power supply and utilizes an external DC polarity reversal circuit to drive precise opening and closing valve operations. Combining a heavy-duty mechanical core with safe low-voltage operation, it outputs a set of passive dry contacts (volt-free signals) at fully open and fully closed positions, delivering a robust and highly secure valve automation platform for hazardous environments.
Key Fields of Application
Fully compliant with rigorous global explosion-proof parameters, this DC-driven actuator is heavily relied upon in fields where low-voltage safety and battery-backup operations are essential:
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Petroleum, Petrochemicals, Oil & Gas Pipelines, and Chemical Engineering
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Power Plants (Both Hydroelectric and Thermal Power Systems)
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Water Treatment, Wastewater Management, and Large Pumping Stations
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Metallurgy, Blast Furnaces, Iron & Steel Mills, and Pulp & Paper Mills
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Pharmaceuticals, Biotechnology, Food Processing, and Building Automation Systems
Premium Component Features
1. Ruggedized ADC12 Outer Enclosure
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Material: Premium ADC12 die-cast aluminum alloy.
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Surface Treatment: Subjected to artificial aging, shot blasting, and an advanced electrostatic powder coating process. The finish features a thickness exceeding 0.2 mm with a thermal threshold capable of resisting temperatures up to 150°C, providing exceptional durability against industrial wear, outdoor weathering, and environmental corrosion.
2. Heavy-Duty Worm Gear & Drive Shaft Assembly
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Worm Gear: Forged using a custom-proportioned aluminum-bronze alloy blank to resist high physical friction and mechanical stress.
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Drive Shaft & Worm: Machined from premium 40Cr alloy steel, structurally enhanced through advanced quenching and tempering heat treatments, and finished with a black-oxide layer for long-term rust prevention.
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Spline Connection: Utilizes a heavy-duty spline interlocking joint between the output shaft and worm gear. This design resolves the mechanical snapping or twisting vulnerabilities inherent in typical unified single-piece casting shafts under high load stresses.
3. Precision Hardened Reducer Gearbox
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All internal speed reduction gears are precisely milled from superior quenched and tempered structural steels, boasting tight tolerances, high precision, low noise, and deep resistance to fatigue and abrasive wear.
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Both ends of the gear trains are firmly anchored by high-precision deep-groove ball bearings to mitigate running noise and absorb extreme physical shock loads.
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The reduction casing is cast independently from ADC12 alloy to maintain rigid gear alignment and smooth torque conversion.
4. Over-Engineered Industrial DC Motor
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Specifically optimized for complex industrial environments and low-voltage field conditions, the motor features a built-in safety margin providing 1.3 to 1.5 times the rated nominal torque.
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Meticulous design optimization has been applied to parameters such as temperature rise, rotational inertia, and dielectric strength, ensuring the actuator frequently starts and reverses reliably under full-load or momentary overload spikes.
5. High-Grade Ultra-Quiet P6 Bearings
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All internal bearings are compliant with the EMQ (ZV2) premium low-noise guidelines, achieving a standardized P6 precision grading with minimal mechanical clearance.
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The ultra-low vibrational footprint is achieved through strict control of raceway/ball surface roughness, ring/ball roundness, and optimized retainer designs.
6. Proprietary Stroke Adjusting System
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The OMK series utilizes an in-house developed dual-limit stroke control mechanism. On-site travel limit commissioning is handled via an intuitive, top-accessible "Adjustment Shaft", making calibration simple, immediate, and extremely accurate.
7. Premium Imported Sealing & Lubrication
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Fluid Seals: Double-lipped skeleton TC series oil seals and structural O-rings are exclusively imported from the acclaimed German Olborz® brand for superior leakage protection.
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Lubrication: Fully packed with premium imported Mobil® industrial grease, sustaining stable viscosity and minimal drag across wide temperature variations.
Rigid Quality Assurance & Production Directives
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Advanced Simulation Design: Developed by senior engineers with 10+ years of industrial experience. All blueprints undergo intensive cinematic and structural stress analysis via UG software before the die-casting molds are manufactured.
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4-Axis CNC Precision Finishing: Parts are finished on high-precision imported 4-axis machining centers utilizing fast, high-efficiency pneumatic clamping fixtures. Post-machined surfaces are subjected to full dimensional validation via a Coordinate Measuring Machine (CMM) to guarantee compliance with tight design tolerances.
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Mandatory 5-Stage Outbound Testing: Prior to leaving the factory, every single assembled unit must successfully clear:
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Torque Margin Test: Tested under nominal and negative line voltages to confirm a mandatory structural torque margin of at least 1.3 times the rated threshold.
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High-Potential Dielectric Isolation: High-voltage insulation testing at 1500V AC for a full 1 minute across the motor wiring to ensure zero insulation breakdown.
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Continuous Full-Load Endurance: Random batch samples undergo a continuous 48-hour continuous runtime test under maximum load parameters to verify long-term stability.
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Submersion Hermeticity Audit: Every unit is pressurized internally to 0.2 MPa via its waterproof cable gland and completely submerged in a testing tank. Zero air bubbles are permitted over an extended 10-minute audit period.
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Final Quality Inspection: A dedicated QA team performs a comprehensive visual and functional check on every unit prior to packaging.
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Global Certifications
Our production facility is certified under the international ISO9001:2008 Quality Management System and complies with the European Union CE Standards, fully meeting international export quality criteria.
